Processing Process Of Reinforcing Cage Welding Machine Machine
Step 1: Main bar feeding
Shedding, butt welding, the length required for sleeve connection into drawings of the main bar in advance, and then hang on the main reinforcement storage rack to reserve.
Step 2: Plate bar feeding
Hoisting the rebar to the fixing frame, the maximum load is 2Tand the height is 1.7 M. The inner diameter of the upright column can be made into a telescopic type.
Step 3: Main bars are threaded and clamped
The worker shakes the main bar on the circumference of the distributor, at the same time, enter the tube of the fixed disc and the ring plate of the moving disc and clamp the tube inside the moving disc by the bolt.
The disk system is composed of a plurality of disks connected to a fixed disk, and can follow the synchronous rotation motion, the end of the shaft wheel can reduce the rotation resistance.
When clamping, notice the dislocation length of each main tendon, usually about 1 M.
Step 4: Thread through the rebar and fasten by winding
Cross welding the plate bar through the straightening mechanism and the main tendon
Step 5: Welding
Initial welding: at the head of the reinforcing cage, both fixed disk and moving disk can rotate and move synchronously, connect the plate bar side by side around a few times, and then held firmly with the main tendon.
Formal welding: both fixed disk and moving disk can rotate and move synchronously, the moving disk moves forward at the same time, this plate bar automatically twines on the main reinforcement, welds at the same time, so as to form a reinforcing cage product.
Terminate welding: At the back of the reinforcing cage, the two plate bars continue to surround and the welding is suspended, the plate bars are aligned in a few circles, and then welds the ends of the plate bars on the main reinforcement to complete the welding.
Step 6: To separate reinforcing cage from rotating the disc
Cut off rebars: Moving the disc forward, separating the reinforcing cage from the fixed disc, loosening the bolts of the main rib and the movable disc template, moving the disc forward, and separate the cage from the mobile disk.
Step 7: unload the cage and lower the hydraulic support
Unload, lift or push people down.
In order to prevent deformation of the reinforcing cage due to self-weight, a number of hydraulic support devices should be installed throughout the environment.
The hydraulic components used in our country are durable and have high interchangeability.
Step 8: Move the disk reset and prepare for the next loop
Step 9: Add inner stirrups
Bending of inner stirrups in advance; After the reinforcing cage is unloaded, there is manual spot welding of the inner stirrups inside the reinforcement cage to strengthen the support and prevent the deformation.
August 26, 20181. Transportation of cage welding machine Horizontal transportation of reinforcing cage uses a flat plate car and fastens the reinforcing cage to narrow fastening.view
October 28, 2018With the development of science and technology, new products of high technology are emerging in many industries. The rebar bending machine is simple to use and easy to operate. But any engineering equ...view
November 15, 2021With the development of the economy and the improvement of the level of industrialization of construction, the adoption of new technologies and new processes in the construction industry has shown rap...view
August 23, 20181. The production of cage welding machine is made on a special platform, reinforcing cage platform is a plane frame structure which is welded by 120mm I-beam steel, which is vertical and horizontal...view
July 24, 2019Automatic welding machine is a very important machine in the wire mesh welding line. The advantages of the fully automatic welding machine:1. The welding machine adopts imported pneumatic components w...view
May 25, 20191. According to the specific conditions of the truss, first of all, it should be decomposed into several parts as far as possible and processed and welded in the inner field by truss girder welding ma...view