Method for Eliminating Six Operation Faults of Wire Straightening and Cutting Machine
1. Relief method for the failure of the wire straightening and cutting machine starting up normally
When the machine has a fault that can only be jogged and cannot be started normally, check the control display counter set, the machine will start up normally after resetting the counter to zero.
2. The eliminating method of the failure of not cutting steel bars
If the supposed cutting length is 150cm and the set length is 1500cm, it will not be cut when the supposed cutting length is reached, but will be cut off when the set length is reached.
3. The eliminating method for the failure of steel bars able to be cut off by thewire straightening and cutting machine ①Check if the hydraulic pressure is enough. If it is not, enough hydraulic oil need to be filled in.
②Check if the hydraulic oil pipe joint is loose. If it is loose, tighten it.
③Inspect the matching of column knife diameter and wire diameter, if not matching, please replace the column knife.
④Check if the setting of the cutting time is appropriate.
⑤Check if the pressure setting is appropriate. If it is not, please adjust it to the suitable data.
4. Trouble shooting method for the return knife not able to be back in place
Check if the return setting is adjusted well.
5. The method of eliminating failure on continuous short material cutting
If the supposed cutting length is 150cm and the set length is 15cm, then it will be cut off when the set length is reached instead of the supposed cutting length.
6. The method for eliminating the deviation of the steel bar
①If the length of the cut steel bars are basically the same, and there is a certain deviation with the set length, the deviation compensation can be performed according to the operation instructions of the control display.
②If the lengths of the cut steel bar are not uniform, check if the coupling setting of the encoder is aging, if it is aging then replace it in time.
③Check if the encoder is damaged.
The above is about the faults could occur and corresponding solutions of the worn-out wire straightening and cutting machine
October 19, 2018Diagnosis criterion for failure of rebar bending machine:1. Outside first, and then insideRebar bending machine is a large equipment with many parts. The repair personnel should check one by one from ...view
January 18, 2021As a unique construction equipment, the rebar cutting machine can be put into application only when the instruction manual is carefully interpreted, and the key points of operating the mechanical equi...view
April 28, 20221. Servo system concept of steel bar cutting machineThe servo system of steel bar cutting machine is an automatic control system which controls the position and speed of the moving parts of the bendin...view
April 15, 2021Rebar is one of the most frequently used auxiliary materials in the construction industry. In construction engineering, rebar will inevitably be straightened, bent, cut and other operations. At this t...view
November 27, 20181. The section which from 200mm to 250mm is checked on the metal wire and the surface of the wire must not be damaged when straightening.2. There are four vertical holes on the main pulling rod. The h...view